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How to Remove Speed Limiter on an Electric Bike?

How to Remove Speed Limiter on an Electric Bike?

Electric bikes offer a blend of manual pedaling and electric power, providing a versatile mode of transportation. Due to safety and regulatory reasons, these bikes are commonly fitted with speed limiters to cap the maximum speed they can reach. As a result, some riders search for methods to modify or remove the speed limiter to increase their bike's top speed. It is important to note, however, that tampering with the speed limiter may not only void the warranty but could also lead to legal repercussions and safety risks.   


Understanding the mechanics behind electric bike speed limiters and the implications of removing them is crucial for anyone considering this modification. These limiters are typically integrated into the bike's controller system and are designed to work in conjunction with other components to ensure safe operation under predetermined speed conditions. Removing or altering the speed limiter can affect the electric bike's performance, and riders should exercise caution and make informed decisions. They should also be aware that, by altering their electric bike, they may be changing how it's classified and subjected to certain traffic laws.

 

Legal Considerations and Safety Warnings

Before removing the speed limiter on an electric bike, it is crucial to understand the legal restrictions, safety implications, and potential effects on warranty and insurance. These are key considerations every owner should assess to make informed decisions.

 

Legal Restrictions

In many jurisdictions, electric bikes are subject to specific laws that dictate maximum speed limits for them to be considered street-legal without requiring a license, insurance, or registration. In the United States, for instance, the Consumer Product Safety Act defines electric bicycles within three classes, with Class 1 and 2 having a top assisted speed of 20 mph and Class 3 capped at 28 mph. Tampering with the speed limiter may reclassify your e-bike into a motor vehicle, necessitating compliance with the respective regulations. Local laws vary, so one should always consult the relevant regional transportation codes before making any modifications.

 

Safety Implications

E-bikes are designed with speed limiters for a reason: to ensure rider safety and the safe operation among pedestrians and other vehicles. Increasing the bike's speed can affect handling and braking performance, potentially leading to a higher risk of accidents. Proper safety gear and an understanding of the changed dynamics of the e-bike at higher speeds are necessary precautions. Rider skill level must be taken into account, as increased speeds require quicker reflexes and better hazard management.

 

Warranty and Insurance Implications

Modifying the speed limiter could void the manufacturer's warranty, leaving the owner financially responsible for any future faults or malfunctions. Insurance policies may, similarly, exclude coverage for modified e-bikes, or impose higher premiums due to increased risks. Owners should review their warranty terms and consult with their insurance provider to understand the full scope of the implications made by such modifications.

 

Tools and Materials Needed

a woman using an electric bike

 

To remove the speed limiter from an electric bike, one needs a set of specific tools and materials that will facilitate the process. Here is a list of essential items:  


Required Tools:  
     ●Hex Key Wrench Set: A comprehensive set of hex keys that match the sizes of bolts and screws on the electric bike.  
     ●Screwdrivers: Both flat-head and Phillips-head screwdrivers, to fit various connectors and terminals.  
     ●Pliers: Useful for gripping and adjusting small components.  
     ●Wire Cutters: Necessary if any wires need to be trimmed or adjusted.  


Recommended Materials:  
●Electrical Tape: Provides insulation for any adjustments made to wiring.  
●Zip Ties: To secure any loose wiring after modifications are made.  


When undertaking this task, one must follow all safety guidelines and local laws about electric bike modifications. This includes wearing safety gear, such as gloves and protective glasses, to prevent any accidental injuries while working on the bike's electrical system.  


One should consult the bike's manual for specific instructions on accessing and altering the speed limiter. In some cases, this may involve disconnecting a wire or a chip that limits the bike's speed. It's also wise to check that all tools and materials are compatible with the bike's make and model to avoid damage or voiding warranties.

 

Remove the Speed Limiter

a woman on an electric bike

 

When attempting to find the speed limiter on an electric bike, one should start by identifying the type of limiter installed. There are generally two types of limiters that can be encountered: 


1.Physical Limiter: This type usually involves a magnet and sensor placed on the wheel. The limiter can be located by inspecting the rear wheel assembly for the presence of a magnet attached to the spokes and a sensor mounted on the frame.

 

2.Electronic Limiter: Found within the bike’s controller which governs the bike’s speed. This form of limiter is integrated into the e-bike's electronic system and may require some technical knowledge to access. 


Due to the easily hackable nature of hardware versions, the majority of speed limits are now programmed into the software and chips of the controller. To bypass the speed limit, software typically requires the manufacturer's password or special step-by-step procedures. The steps are as follows:  


     ●Ensure the power is turned off. 
     ●With the power off, rotate the handlebar to its maximum position while simultaneously squeezing the brake lever on the same side.  
     ●Turn on the vehicle's power, and the controller chip will perform a self-check on the vehicle's status.  
     ●Keep this state for approximately 2 minutes or until the instrument panel displays a prompt indicating that the speed limit has been removed.

 

Testing and Verifying the Removal Results

a speed limiter on an electric bike

 

After removing the speed limiter on your electric bike, it's crucial to test and verify that the modification has successfully allowed the bike to exceed its previous speed limits. This process ensures both the effectiveness of the removal and the safe operability of the e-bike at higher speeds.


Step-by-Step Verification Process:
     1.Safety Precautions: Before testing, ensure all safety gear is worn, including a helmet, gloves, and appropriate attire.

 

     2.Initial Test Run: In an open and secure area, such as an empty parking lot, ride the electric bike at a moderate speed to check for any unusual behavior, such as erratic acceleration or handling issues.

 

     3.Speed Testing:

        ○Use a GPS device or a speedometer app to accurately measure the bike's speed.
        ○Gradually increase the bike's speed to observe if the previous speed limit is now surpassed. Do this incrementally to maintain control over the bike.


     4.Performance Evaluation:

        ○Note the handling and stability of the e-bike at higher speeds.
        ○Listen for any strange noises from the motor or battery, which could indicate a problem.


     5.Document the Results:

        ○Speed Before Removal: Record the maximum speed before the limiter removal.
        ○Speed After Removal: Record the new maximum speed achieved.
        ○Observations: Any changes in handling, noise, or bike response.


Important Considerations:
     ●Law and Regulations: Be aware of the local regulations regarding e-bike speed limits to avoid legal issues.
     ●Bike's Capabilities: Consider the design and capability of the e-bike. Not all e-bikes are built to handle increased speeds, which could lead to mechanical failures or compromised rider safety.
     ●Battery Impact: Monitor the battery life before and after the removal as increased speeds may lead to quicker battery depletion.

 

Post-Removal Adjustments

After removing the speed limiter on an electric bike, it's crucial to adjust certain components to ensure safety at higher speeds.

 

Braking System Upgrade

Once the speed limiter is removed, the electric bike will be capable of reaching higher speeds, which in turn requires a more effective braking system to ensure the rider can stop safely. It is advisable to upgrade to disc brakes if the bike is not already equipped with them, as they offer better stopping power and heat dissipation. Additionally, riders should regularly check the brake pads for wear and replace them more frequently than before the removal.

 

Tire Inspection and Upgrade

The tires of an electric bike are the main contact point with the road, and higher speeds put additional stress on them. Riders should inspect their tires for any signs of damage, excessive wear, or improper inflation. High-quality, puncture-resistant tires are recommended to support the increased performance. Also, riders should consider a tire's tread pattern and pressure ratings to maintain traction and control at higher speeds.

Alen Zhang

GM of Overseas Department - WUXI OPAI ELECTRIC SCIENCE AND TECHNOLOGY GROUP CO.,LTD.

Tongji University MBA with more than 10 years of experience in the foreign trade of electric two-wheelers and more than 10 years of foreign trade experience in motorcycles. He has unique industry insights and has cultivated the foreign trade market of electric two-wheelers.

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